SANTA ANA, Calif. (June 16, 2021) – JWC Environmental (JWC), a world leader in wastewater solids reduction and removal equipment, announced today the launch of its Monster Stack™ customizable cutter stack. Monster Stack allows customers to mix and match the right cutter at the right location for their specific waste stream while optimizing grinder performance and unit longevity. JWC is the first and only company in the industry to offer this unique and much-needed solution.
Monster Stack addresses the specific challenges above and below the waterline – stainless steel for the exposed cutters in an acidic environment above the waterline and alloy steel for the cutters grinding rocks, grit and heavy debris at the bottom of the waste stream. There’s also the option to use Wipes Ready® cutters for those installations affected by disposable wipes.
Monster Stack Features:
Customized stack design for individual waste streams
The ability to mix and match different cutters in a single stack
Individual cutters manufactured to extremely tight tolerances to provide the best grinding and shearing action
Optimized grinder performance and longevity
“We’re pleased to offer our clients a customizable solution that allows them to specify a cutter stack that matches their unique waste stream at an economical price point,” said Greg Queen, president of JWC Environmental. “This degree of customization is unmatched in the industry. No other company comes close to offering the number of tooth profiles, thicknesses or materials as JWC.”
The performance advantage with individual cutters isn’t affected by mixing different cutters in a single stack. JWC manufactures individual cutters to very tight tolerances that are not possible with a monolithic design. Since monolithic designs inherently have greater space between the cutters to make sure they will not interfere with each other, a cutter stack with individual cutters like Monster Stack has more effective shearing action as they are designed for closer spacing.
Monster Stack is available on select Muffin Monster®, Channel Monster®, Channel Monster® FLEX and HYRDO units. Additional information can be found in the Knowledge Center.
About JWC Environmental
JWC Environmental, a Sulzer Brand, is a world leader in solids reduction and removal systems for municipal, industrial, and commercial applications. Our solutions include our legendary Muffin Monster® and Channel Monster® sewage grinders, Auger Monster® all-in-one headworks, Monster Wash Press and Monster Separation Systems®, Monster Industrial shredders, and IPEC industrial screens to solve unique wastewater processing situations. We partner with our customers to help them run efficient and compliant wastewater treatment operations as well as solve challenging size-reduction problems in industrial processes. JWC Environmental is headquartered in Santa Ana, California and has a global network of representatives, distributors and regional service centers to meet local customer needs.
SANTA ANA, Calif. (July 21, 2020) – JWC Environmental (JWC), a world leader in wastewater solids reduction and removal equipment, announced today the relaunch of its Monster Metal grinders featuring a trade secret alloy and industry-leading five-year warranty.
Monster Metal grinders feature cutters that last twice as long as typical industry cutters and work in both abrasive and corrosive environments commonly found in wastewater treatment plants. JWC conducted intensive in-house and field testing to validate that the proprietary material and design outperformed other cutters in wear resistance and corrosion.
“We’re excited to bring back Monster Metal to the wastewater treatment market. Previously, operators had to choose between corrosion resistance or abrasion resistance. With Monster Metal, they no longer have to compromise,” said Greg Queen, president of JWC Environmental. “And they can rely on a five-year warranty to increase the longevity of their grinder cutters.”
Monster Metal is available on select Muffin Monster®, Channel Monster® and Channel Monster® FLEX units. A five-year warranty covering the cartridge and wear components is included on Muffin Monster units while a three-year warranty is available for Channel Monster and Channel Monster FLEX units.
About JWC Environmental
JWC Environmental, a Sulzer Brand, is a world leader in solids reduction and removal systems for municipal, industrial, and commercial applications. Our solutions include our legendary Muffin Monster® and Channel Monster® sewage grinders, Auger Monster® all-in-one headworks, Monster Wash Press and Monster Separation Systems®, Monster Industrial shredders, and IPEC industrial screens to solve unique wastewater processing situations. We partner with our customers to help them run efficient and compliant wastewater treatment operations as well as solve challenging size-reduction problems in industrial processes. JWC Environmental is headquartered in Santa Ana, California and has a global network of representatives, distributors and regional service centers to meet local customer needs. More information on JWC Environmental is available at jwce.com.
The Auger Monster® is one of our more robust and affordable wastewater screens. This Monster has been dubbed our triple threat as it combines three of JWC’s proven technologies – a grinder, a finescreen and a compactor. The Auger Monster helps treatment plants run more efficiently and makes life easier for operators and managers by pre-conditioning, screening, removing, and compacting trash and unwanted solids from the waste stream. The cleaner, more compact discharge keeps odors to a minimum and lowers disposal costs by minimizing the amount of retained moisture and fecal material sent to the landfill. With the Auger Monster, wastewater screening couldn’t get any easier—it’s the only solution that’s all-in-one!
First, a powerful Muffin Monster® or Channel Monster®grinder pre-conditions the wastewater solids by shredding them into a manageable size that increases surface area, thus preparing the solids for cleaning and removal. The solids are then captured by a perforated screening trough and removed by a rotating auger. As solids are removed, dual spray bars clean off fecal material, returning it to the waste stream. Lastly, the auger then conveys the cleaned solids to the discharge point where the integrated compactor section (optional) squeezes out additional water before discharging the cleaned and dried material into a dumpster.
Q: Does the auger “need” to have a grinder in front?
A: Although the Auger Monster can be configured without the grinder, the grinder’s ability to pre-condition the solids greatly improves overall performance by protecting the auger from damage caused by large solids and increasing the surface area of the solids. The increased surface area allows the spray wash to more effectively remove the soft organics (fecal) and return them to the waste stream for downstream processing. The overall result is cleaner, drier, and more compact solids in the dumpster.
Q: What size solids can go through the auger without damaging it?
A: In general, if a solid is small enough to fit between adjacent spiral flights, it will transport up. However, with a grinder installed, larger solids can be processed without worry of damaging the auger or being able to be transported up.
Q: How often do I have to replace the brush?
A: Many factors affect the lifespan of the auger brush, such as grit, wastewater type, as well as the presence or absence of a grinder. However, 18 – 24 months is a typical lifespan that can be expected.
Q: What should I set my auger run cycle at?
A: In general, a forward bias consisting of short forward-cycle durations with even shorter to no-reverse cycle durations works best by allowing for increased spray wash contact time as well as minimizing brush wear. Twenty seconds is a typical forward-cycle duration and a good start. The cycle duration is programmable and can easily be adjusted to best suit the conditions of the site.
Q: What options are there for catching the discharged screenings?
A: JWC provides site-specific solutions for screenings discharge. There are many different configurations available and are typically decided during initial design. Most popular options include a bagging system or a discharge chute to an easily accessible dumpster. Retrofit kits are available to add a bagging system as well.
Q: How long does the auger spiral last?
A: There are many variables that impact service life (materials of construction, run times, preventative maintenance, etc.). On average, an Auger Monster rotor can last ten or more years with proper care and maintenance.
Q: Does JWC offer any type of preventative maintenance agreement?
A: Yes, JWC offers an annual maintenance agreement for all types of its Engineered Systems. Key components are inspected, rotating equipment is lubricated, grinders are inspected, brushes are inspected and controls are optimized for current site conditions. An agreement can be customized to meet your site’s requirements. Reach out and learn more about your specific model and get a specific plan put together for your needs! CLICK HERE.
NOTE: There are many variables that impact the service life of any of our Monsters. Before diagnosing the equipment, we encourage our Monster customers to reach out directly to get the full history of your unit. We are always ready and available to talk through your specific model’s needs.
If you have any questions we haven’t been able to answer here, we’d love to hear from you! Please submit your questions in our ASK AN EXPERTsection of the website and we’ll add them to the list! Keep checking back here for new questions!
2 Reasons: Easy Field Replacement & Long Term Savings
Gone are the days when you have to send the entire unit out for repair or hit the budget with a full-priced replacement! The modularity of the latest Channel Monster, the Channel Monster FLEX, allows for easy repair or replacement of worn components & at a fraction of the cost. Our newest sewage channel grinder design was created with the future in mind. When you opt to upgrade your existing Channel Monster, not only are you bringing your system up to date but you’re setting yourself up for less hassle in the future.
Let’s walk through the benefits of each component and find where the cost savings lie.
The FLEX is composed of the three major modules depicted in the illustration below:
As much as we try, we cannot control what is in the waste stream. Occasional large, tough, irregular debris is unavoidable which may damage the drum. In the event that disaster strikes and you need to replace the drum; all that is required is to pull out the Channel Monster FLEX, remove and replace the drum, then drop it back into the channel. That’s it! No need to send back the entire unit, just call and order your required component. Beyond that, shipping costs and turnaround time are reduced by almost 50%!
Wear on any sewage grinder cutter is inevitable over time but the ease of repair, reduced downtime and cost effectiveness of any piece of machinery is the true differentiator. As with many of our other Monster grinder models, the FLEX grinder is eligible for the Monster Renew Program! A Monster Renew for your FLEX grinder will cost significantly less than a renew for an older Channel Monster. The modular design again assists in reducing your cost of ownership. As for the in-field replacement, you simply call and order your FLEX Renew. As soon as it arrives, pull out the Channel Monster FLEX, replace the grinder component and drop back in the waste stream. No need to ship anything back either!
The FLEX frame is the key that makes the modularity happen! This frame allows for flexibility in interchanging worn or damaged modules. It’s the glue that holds the FLEX grinder and solids diverter together. BONUS: We don’t anticipate a need for replacement or repair of this item so no worries here!
All of these individual components are what set you up for an easy and hassle-free future! Its modularity not only provides easy in-field repairs but improves your cost of ownership year over year!
Already have an existing Channel Monster? Ask about our Upgrade Program! Take advantage of our upgrade pricing! Contact us for more details! Must be replacing an existing Channel Monster. Our customer service team is on standby ready to help set you up for the future!
Line item expenses under “Utilities”, like water and sewage, can blindside you and bust your annual budget in one fell swoop. Get ahead of the dooming budget bust by ensuring your building is in alignment with your local wastewater treatment plant.
Multifamily units, apartment complexes, hotels, casinos and the like, have always had to deal with trash, fats, oils, grease, and other strange items being flushed down the toilets. To top that, the booming “flushable wipes” industry is adding yet another layer of complexity to the growing problem. According to a recent study from Smithers Pira, the volume of nonwovens converted into wipes for consumer and industrial applications will rise 6.3% per year from 1.20 million tons in 2018 to 1.63 million tons in 2023. Hoping these items make it out of your building without getting stuck, typical city infrastructure is not designed to handle large amounts of trash, debris, wipes, etc. This is where the expensive clogs rear their ugly.
The tug of war between who’s to blame (or who’s to pay) for the damage done by changes in sewage (such as flushable wipes) is getting more & more intense as problems continue to mount. As a building owner, accurately assess potential problems & opportunities for improvement by getting down to the line item before you get a notice from the city.
Furthermore, the last thing building maintenance workers want to deal with is a clogged sewer, clogged ejector pump, or worse – get caught in the middle of the building owners & their municipalities. It’s not uncommon for municipalities to request a grinder be put in place to precondition the sewage that eventually leads to the local wastewater treatment plant.
Muffin Monster sewage grindersare the industry-leading solution for putting an end to a building’s pump clogging and ragging issues. Designed for easy install and easy maintenance, these sewage grinders are equipped to handle the expected and unexpected of flushed items. JWC’s grinders shred debris before it reaches pumps. Municipal sewage systems worldwide have been using them for over 45 years to cut through tough solids and keep them pumpable.
Whether you’re purchasing a new multifamily building, apartment complex, hotel or commercial building, or already own, a system set up to prevent those run-ins with your municipality is a must.
Learn more about how sewage grinders have helped curb the mounting cost of downstream equipment repair HERE.
Santa Ana, Calif. (September 26, 2018) — JWC Environmental (JWC), a world leader in wastewater solids reduction and removal equipment, announced today the release of the latest advancement in high-flow wastewater grinders, the Channel Monster® FLEX. This newest addition to JWC’s comprehensive offering of wastewater sewage grinders is a giant leap forward for the Company’s existing line industry leading Channel Monster grinders. The patent-pending innovations of the Channel Monster® FLEX will be highlighted at WEFTEC 2018, September 29 – October 3 in New Orleans.
The Channel Monster Flex offers the new features that wastewater professionals are asking for. This includes a modular and adaptive architecture, a higher flow capacity, and a lower total cost of ownership. These innovations have been combined with JWC’s other unique and proven technologies such as Wipes Ready® cutters and a perforated solids diverter to become the most efficient and effective high-flow wastewater grinder available today.
The Channel Monster Flex is constructed with separate FLEX grinder module and solids diverter modules brought together with a unique Flex Frame. This modular design allows for the flexibility of servicing the cutting element and perforated solids diverter element separately. The cutting element of any sewage grinder is the portion that will typically need overhaul in time. With the FLEX grinder being a separate module in the Channel Monster Flex a customer can receive a pre-assembled cutter module when required and easily replace it in the field. This eliminates the need for shipping a full unit back to the factory for repair or being required to perform extensive and complex repairs in the on-site when a box of parts arrives.
The capabilities of the Channel Monster Flex can also be expanded with changes in the surrounding community it serves. If peak flows increase or decrease at a given lift station a Channel Monster Flex customer can now upgrade the unit in the field to handle changes in flow by ordering a larger or smaller solids diverter module.
The Channel Monster Flex has been optimized to maximize flow capacity while minimizing any solids and wipes bypass. This means up to 20 percent more flow capacity in the same channel width when compared to earlier Channel Monster products. The Channel Monster FLEX achieves these high flows while still utilizing a perforated solids diverter, instead of horizontal screening bars. The perforated construction solids diverter plus the ability maintaining an extremely tight drum to cutter interface minimizes the opportunity for material bypass and insures all debris include wipes are rags are shredded.
The Channel Monster Flex is also available with an optional 10 horsepower (7.5kw) drive motor giving it the highest cutting force of any high-flow sewage grinder on the market today. With flow capabilities from 3.0 to 42 mgd and numerous combinations of grinder heights and diameters of the solids diverter plus customized installation frames make the Channel Monster Flex extremely versatile for both in-channel installations or wall mounting within wet wells.
Along with a first look at the Channel Monster FLEX at WEFTEC, JWC will also have a live 40K grinder demonstration and a Monster Drum Thickener on display at their booth (#4429).
JWC Environmental, a Sulzer Brand, is a world leader in solids reduction and removal system for municipal, industrial and commercial application’s. Our solutions include our legendary Muffin Monster grinders, Monster Industrial shredders, Monster Separation headworks screening systems and IPEC industrial wastewater screens systems. We partner with our customers to help them run efficient and compliant wastewater treatment operations as well as solve challenging size reduction problems in industrial processes.
JWC Environmental is headquartered in Santa Ana, California, and has a global network of representatives, distributors and regional service centers to provide customer support. For more information, visit us at www.jwce.com.
JWC Environmental’s latest generation of washer compactors, the Monster Wash Press, has arrived and is ready to grind, wash and compact your toughest screenings. It features a new Muffin Monster® with the power of a 40K in a 30K package!
The grinder effectively shreds rags, plastics and trash to promote removal of soft organics and fecal matter from the screened debris during washing. The newly added paddle rotor agitates shredded material to improve diffusion of spray wash water throughout the shredded screenings for even better rinsing of the soft organics out the screened solids.
The new Monster Wash Press has now reset the standard for the best washer-compactor technology in the wastewater industry.
Segmented auger rotor brush for easy brush replacement
Removable top cover and drive end plate minimizes clearance space needed to remove rotor and screen
Field replaceable screen
Multiple inspection ports for easy examination of equipment and operation
Get Cleaner Discharge:
Up to 50% dry solids content
Up to 95% reduction in weight/volume
Breaks up clumps so spray wash removes more fecal matter
Ground material will compact tighter
Protects auger from ragging and jamming
Paddle rotor in active wash zone enhances cleaning process
Paddle Rotor mixes and flips debris
Increase the volume of material that is exposed to the spray wash
More organics will be washed into the wastewater stream
Sulzer announces that it has completed the acquisition of JWC Environmental, LLC (“JWC”). The transaction allows Sulzer to grow its wastewater treatment offering through complementary equipment as well as to improve its access to the municipal and industrial wastewater market in North America. Furthermore, Sulzer intends to strongly pursue and support JWC’s geographic expansion into markets in EMEA and Asia.
Through this exciting change, the JWC Environmental team will continue to provide the world’s best solids reduction, separation and removal products while offering our customers an unsurpassed level of service. The same JWC team and JWC sales channels our customers and partners have trusted for many years remain the primary contacts going forward.
Sulzer, based in Switzerland, has been creating reliable & sustainable pumping, rotating equipment maintenance and services solutions since 1834. The company shares multiple focus markets with JWC including water, oil & gas, food & beverage and other industrial application’s. This union is a positive, strategic fit which further strengthens JWC’s business model and adds significant scale to operations and service offerings. Learn more about Sulzer at www.sulzer.com
50% Volume Reduction With Poultry Feather Grinding
Each year billions of kilograms of waste feathers are created by poultry processing plants. By grinding up your poultry waste, you can reduce your feather volume by up to 50%. The Monster Industrial 3-SHRED grinds poultry feathers with its serrated cutters – feather grinding will quickly and efficiently reduce the volume of waste. Just imagine how much time and money you could save when a larger volume of feathers can fit into your hauling truck.
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