Posts Tagged ‘pump stations’


Case Study: Monsters Secretly Chew-up Sewer Clogging Waste Beneath Shanghai Park

Friday, March 11th, 2011
Macho Monster in Chang Ping

photo: Ivy CANADA

Read how Shanghai urban construction officials, Ivy Canada and JWC Environmental worked together to design an underground pumping station to protect the Suzhou River from the effects of the the growing community surrounding it.

Wastewater and stormwater is collected from the region and sent to a wastewater treatment plant for purification. And a new, beautiful park for residents was built right on top. Monster grinders protect the pumps, the river is protected from pollution and the residents don’t even know two massive Macho Monsters are lurking right under their feet, quietly chewing up sewer clogging debris everyday! Read the rest of the story…

Case Study: Ontario WWTP Enjoys Fine Screening with Screenings Washer Monsters

Thursday, November 18th, 2010

 

When you screen wastewater with 1/4” (6mm) perforated plate panels you are going to capture a lot of stuff. The result? Tons of trash and debris – big stuff, small stuff and smelly stuff – pulled from the wastewater channel along with tons of fecal matter.

That’s where JWC’s Screening Washer Monster comes in – it’s the industry’s most powerful compactor incorporating a grinder, wash zones and a compactor to clean debris, wash off fecal matter and produce a cleaner, drier screenings discharge.

This powerful compacting is why the two massive pollution control plants in Mississauga, Ontario have installed twelve Screenings Washer Monsters (SWM) behind their fine screens. The headworks system screens out all debris and also gets the organics cleaned off so it doesn’t cause massive odor problems.

Read the rest of the story…

Case Study: These Minnesota Monsters Help Cut Costs at Local Treatment Plant

Wednesday, March 3rd, 2010

Troy Heimerl (left) of equipment integrator Electric Pump shown with operators, mechanics and managers of the Hutchinson Wastewater Treatment Facility. (credit: Paul Cockrell)

In the beautiful town of Hutchinson, Minnesota operators at the wastewater treatment facility have called upon four Monsters in recent years to tame a rising tide of trash and rags entering in their plant.

In 2005 plant officials tackled a problem area at the influent pump station where twin, 20-year-old bar screens were in need of constant maintenance. “Maintenance alone on those bar screens was huge,” said Troy Heimerl of Electric Pump a local systems integrator called in to look for solutions. “It was kind of sloppy and the lift station was next to a baseball park so there were occasional odors from the screenings.” (more…)

Macho Monsters Protect Moonlight Beach Pump Station From Rags, Bedsheets, Bras and Golf Balls

Wednesday, March 3rd, 2010

Three Macho Monster in-line grinders protect pumps inside the pumping station

Moonlight Beach pumping station in Southern California has a beautiful sandy beach just one block south and Cottonwood Creek just a few steps away so there is no room for wastewater back-ups and overflows.

To ensure the average daily flow of 1-million gallons of wastewater flows smoothly - no matter what comes down the sewer line – engineers from Kennedy-Jenks specified three in-line model 40000 Macho Monster grinders. (more…)

JWC’s Toughest Monster Yet!

Wednesday, March 3rd, 2010

The latest version of JWC Environmental’s Channel Monster has arrived. The Channel Monster XD 3.0 has advanced into an ideal grinder and screening system for wastewater pump stations. JWC offers a variety of Channel Monster sizes, including 2.0, 2.5, and now the NEW XD 3.0. This is one big Monster!

The XD 3.0 is the world’s largest, most powerful sewage grinder at 13′ (4m) tall, weighing 9300 lbs (4220 kg) and producing 7 tons of cutting force at peak loads. The Channel Monster combines rotating screening drums and a Muffin Monster® grinder to shred solids while processing up to 59 million gallons per day (9306 m3/h). This combination is ideal for pump stations since the grinder shreds rags, plastics, wood, and trash so particles flow easily through pumps and pipelines.

The new Channel Monster XD 3.0 has multiple motors – a 15 hp (11 kW) grinder and 1 hp (0.75 kW) for the drums. The grinder has larger 3″ (76mm) hex drive shafts and stainless steel coil drums with 1/2″ (12mm) diameter rod. This new design features larger cutters, shafts and housings so the grinder can process heavy debris and first flush storm loading.

“We designed thicker cutters for a longer service life,” said Rob Sabol, JWC’s Director of Engineering. “Bigger cutters also help the process – solids are ground up so they pass through pumps but are still large enough for headworks screens to capture and remove them.”

The Channel Monster is offered with several options such as perforated or coil screening drums; JWC’s exclusive immersible motors; overflow bar screens; custom wet well frames and high tech controllers.

“Pumping station designers can now replace bar screens with the Channel Monster so operators never have to deal with solids removal and disposal – eliminating vector and odor problems in the neighborhood,” said Sabol.

California Pumping Station Flowing Smoothly Now That It’s Protected by a Channel Monster

Thursday, February 4th, 2010

The Channel Monster grinds rags and trash to protect the pumps from ragging.

The Dana Point wastewater pumping station in Southern California was suffering terribly from rags and trash wrapping around pump impellers. Pumps were ragging up once or twice every week – and these were the fanciest “non-clog” pumps available.

What’s the point of a non-clog pump if it constantly clogs? (more…)

New, Larger Channel Monster XD3.0s Go Into Service at Two Pump Stations

Friday, October 2nd, 2009

These are the largest wastewater grinders in the world. Several Channel Monster XD3.0s are going into operation at pump stations around the world and we have proof these massive Monsters really do exist!  These mammoth Monsters can swallow up to 59 million gallons per day (9300 m3/h) thanks to two rotating screening drums and love to dine on a wide range of trash, rags, debris and other solid objects before they have a chance to clog a pump.

The new XD3.0 delivers massive force with two rows of sharp steel cutters to slice through rags and plastics and cut them down to a size pumps and pipelines can easily handle. The submersible 15 hp (11 kW) motor delivers over 11,000 lbs. of force (50 kN) at peak loads to power through the toughest slugs of trash and debris. No more ragging pumps with a Channel Monster on duty!

Here are the amazing specs of the Channel Monster XD3.0:

  • Up to 59-MGD (9300 m3/h)
  • 13′ (4m) tall
  • Weighing in at 12,000 lbs (5400 kg)
  • 15 hp (11 kW) grinder motor – screening drums are independent 1 hp (0.75 kW) motors
  • 3″ (76mm) hex drive shafts
  • High-flow screening drums with  1/2″ (12mm) diameter stainless steel rod

Check out a real, live Channel Monster XD3.0 at WEFTEC.09 booth 1831!

JWCE is Awarded Big $1.2M Project in New England Area

Thursday, September 10th, 2009

JWC's Channel Monster XD 2.5

JWC Environmental received a $1.2 million dollar order this week for several of our large Channel Monster® XD2.5 grinders. These massive systems were ordered to replace old climber bar screens located in pump stations throughout the New England area.  The old screens were causing several problems, including falling apart, increased maintenance, rising costs and odor concerns.

The new, powerful Channel Monsters can handle nearly 60 million gallons per day of wastewater and use two rows of sharp steel cutter teeth to shred trash, rags, rocks, branches and debris into small particles that flow easily through pumps and pipes.

Screenings can then pass through the pump station and be screened out when they reach the headworks of the wastewater treatment plant. This eliminates noise, cost, odor and access problems associated with screening debris inside pump stations. JWC’s exclusive immersible motors also allow reliable grinding  very deep pump stations, like these New York City Dept of Environmental Protection (NYC-DEP) facilities, where periodic flooding can occur.

Consulting engineers, Dvirka and Bartilucci, specified the patented Channel Monsters and is managing the design work. JWC representative G.P. Jager & Associates is overseeing the integration of these Monsters as part of the NYC-DEP pumping station upgrade projects. Channel Monsters are made in the USA at JWC’s two factories in Santa Ana, California and Buford, Georgia.

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